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In the Item Master Definition under MPS/MRP Planning Tab check if "Round Order Quantities" are unchecked.
This should be checked to resolve your issue.
Here is the importance of the check box-
You can define for each inventory item,whether the planning process should round order quantities when actual order
quantity is calulated as fraction.If you choose to round, order quantities are rounded to the next highest number.
By roundind up, the planning process may suggest a planned order for more than what is actually needed.Thid extra
quantity is carried over into the next period as supply.