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Clarification on Scrap Transaction

in Manufacturing 5 comments

Summary:

Below is my Scenario:

WD has two Operations (To finish 1 Qty of FG, 2 Qty of each component is needed).

Op10: Comp1_AP (Supply Type Assembly Pull), Comp2_OP (Supply Type Operation Pull)

Op20: Only Resources, no item.


WO is created for 3 Qty of FG.

Scenario1 - 3 Qty completed at Op10, 6 qty of Comp2_OP is backflushed. Then 3 Qty completed at op20 , 6 qty of Comp1_AP is backflushed. This behaves as expected. So in total 6 qty of each Comp1_AP, Comp2_OP is consumed when completing 3 Qty of FG.


Scenario2 - Out of 3 qty of FG at Op10, 1 Qty is completed and 2 Qty is scrapped. At this point 6 qty of Comp1_AP and 6 Qty of Comp2_OP is getting backflushed. Now in Op20 i am getting only 1 Qty to complete, when i am completing 1 Qty at Op20 again 2 Qty of Comp1_AP is getting consumed. So at the end of the WO completion, i have 8qty of Comp1_AP and 6qty of Comp1_OP is getting consumed. So my Question is why 8Qty of Comp1_AP is consumed in this scenario?

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