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Performing Replenishment Based on Order Based not to validate Max Capacity of location.

edited Sep 18, 2025 6:31AM in Warehouse Management 5 comments

Inventory and Order Details:

  • Active Location Max Capacity: 400 units
  • Current Active Inventory for ITMB: 20 units
  • Reserve Inventory for ITMB: 3 LPNs (100 units each) – Total 300 units

We have received two orders for ITMB:

  • Order 1: 100 units
  • Order 2: 50 units
  • Total Demand: 150 units

Replenishment Requirement Calculation:

  • Available Inventory: 20 units
  • Required Demand: 150 units
  • Shortage (Replenishment Needed): 130 units

Based on this, only 2 LPNs (200 units) should be replenished, which would fulfill the demand and leave 70 units in the active location as surplus.

Issue Observed:

Currently, the system is replenishing all 3 LPNs (300 units) because the active location's maximum capacity is set at 400 units. It appears the system is not limiting replenishment to the actual shortage but rather filling up to the location’s capacity.

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